Welding Manipulator With Safety Ladder For Steel Tube Tower Inner Seam Welding
Brief introduction:
Welding manipulator is integrate welding system, working with welding rotator or welding postioner, for circular job seam automatic welding.
Welding manipulator feature:
- Designed and robustly build to withstand rugged work environments.
- Smooth 360 degree lockable rotation.
- All vertical and horizontal guidings are precisely machined for smooth movement.
- Worm gearbox for vertical travel via AC motor, complete with brake for added safety.
- Anti-fall device and limit switches for all motions.
Technical parameters :
Model
|
LH4040
|
LH5050
|
LH6060
|
LH8080
|
Structure:
|
Travel & Rotation
|
Boom horizontal stroke : mm
|
4000
|
5000
|
6000
|
8000
|
Boom vertical stroke : mm
|
4000
|
5000
|
6000
|
8000
|
Boom horizontal speed :mm/min
|
150-1500
|
150-1500
|
150-1500
|
150-1500
|
Boom vertical speed : mm/min
|
1000
|
1000
|
1000
|
1000
|
Boom horizontal motor power :kW
|
0.55
|
0.55
|
0.55
|
0.75
|
Boom vertical motor power :kW
|
2.2
|
3
|
3
|
4
|
Column rotating angle
|
±180°
|
±180°
|
±180°
|
±180°
|
Column rotating speed- Optional :rpm
|
0.75
|
0.75
|
0.75
|
0.75
|
Column rotating motor-Optional : kW
|
0.75
|
0.75
|
0.75
|
1.1
|
Column rotating locking method
|
By manual
|
By manual
|
By manual
|
By manual
|
Boom end max. loading: kg
|
300
|
300
|
300
|
300
|
Trolley traveling speed:mm/min
|
3000n
|
3000
|
3000
|
3000
|
Rail inner span(mm):mm
|
G-G2000
|
G-G2000
|
G-G2000
|
G-G3000
|
Detail description of welding manipulator:
- Welding manipulator is used to locate a weld head to a desired position for welding in a stable and secure manner.
- For C.S seam, the welding head keep still while the job rotator by working speed, high quality welding results is produced.
- For L.S seam, the welding head would moving with working speed in a stable way with a high quality welding results.
- Manual or powered mobile sub-based cars can be included for varying length weldments and procedures.
- Welding manipulator can be used on a wide variety of parts and part shapes.
Benefits over welding the part manually, including:
- Robust structure boom holding weld head over welding seam in a stable manner during weld procedure. It is able to achieve the consistent welding results.
- With movable trolley, one set welding manipulator can work with multi welding station. Minimize the idler time of welding head during job preparation.
- With special design, one boom is able to install two welding head. By two welding head working simultaneously, the working efficiency would be double with normal welding mode.
- Relay on flexible co-work with different working station, it increases arc-on time and overall productivity.
- Meanwhile, it reduced operator fatigue & consumable costs.
- Rework time will be reduced and part scrap will be cut.
- These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding.