Prodcut Catalog
 
Groove Milling Machine
CNC Flame / Plasma cutting machine
Groove Milling Machine
Welding Rotator
Self Alignment Rotators
Conventional Rotators
Pipe Rotators
Welding Manipulators
Welding Positioner
Longitudinal Seam Welder
Light Pole Automatic Welder
H-beam Productions Line
Common H-beam Productions Line
Automated H-beam Productions Line
Box-column Productions Line
  News
 

Welding Manipulator With Safety Ladder For Steel Tube Tower Inner Seam Welding

发布者:admin  发布时间:2016-05-13  点击:732

Welding Manipulator With Safety Ladder For Steel Tube Tower Inner Seam Welding

 

 

 

Brief introduction:

Welding manipulator is integrate welding system, working with welding rotator or welding postioner, for circular job seam automatic welding.

 

 

 

Welding manipulator feature:

 

  • Designed and robustly build to withstand rugged work environments.
     
  • Smooth 360 degree lockable rotation.
     
  • All vertical and horizontal guidings are precisely machined for smooth movement.
     
  • Worm gearbox for vertical travel via AC motor, complete with brake for added safety.
     
  • Anti-fall device and limit switches for all motions.

 

 

 

 

Technical parameters :

Model

LH4040

LH5050

LH6060

LH8080

Structure:

Travel & Rotation

Boom horizontal stroke : mm

4000

5000

6000

8000

Boom vertical stroke : mm

4000

5000

6000

8000

Boom horizontal speed :mm/min

150-1500

150-1500

150-1500

150-1500

Boom vertical speed : mm/min

1000

1000

1000

1000

Boom horizontal motor power :kW

0.55

0.55

0.55

0.75

Boom vertical motor power :kW

2.2

3

3

4

Column rotating angle            

±180°

±180°

±180°

±180°

Column rotating speed- Optional :rpm

0.75

0.75

0.75

0.75

Column rotating motor-Optional : kW

0.75

0.75

0.75

1.1

Column rotating locking method

By manual

By manual

By manual

By manual

Boom end max. loading: kg

300

300

300

300

Trolley traveling speed:mm/min

3000n

3000

3000

3000

Rail inner span(mm):mm

G-G2000

G-G2000

G-G2000

G-G3000

 

 

 

Detail description of welding manipulator:

  • Welding manipulator is used to locate a weld head to a desired position for welding in a stable and secure manner. 
     
  • For C.S seam, the welding head keep still while the job rotator by working speed, high quality welding results is produced. 
     
  • For L.S seam, the welding head would moving with working speed in a stable way with a high quality welding results. 
     
  • Manual or powered mobile sub-based cars can be included for varying length weldments and procedures.
     
  • Welding manipulator can be used on a wide variety of parts and part shapes.

 

 

 

Benefits over welding the part manually, including:

  • Robust structure boom holding weld head over welding seam in a stable manner during weld procedure. It is able to achieve the consistent welding results. 
     
  • With movable trolley, one set welding manipulator can work with multi welding station. Minimize the idler time of welding head during job preparation.
     
  • With special design, one boom is able to install two welding head. By two welding head working simultaneously, the working efficiency would be double with normal welding mode. 
     
  • Relay on flexible co-work with different working station, it increases arc-on time and overall productivity.
     
  • Meanwhile, it reduced operator fatigue & consumable costs.
     
  • Rework time will be reduced and part scrap will be cut.
     
  • These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding.

 

 

    
 
 
 
Welding rotator ,Turning rolls, Welding positioner, Welding manipulator, Column and Boom, Light pole welding machine, H beam Welding Line