MIG/ TIG / FCAW Welding Type With Linear Guider High Quality Welding Manipulators

MIG/ TIG / FCAW Welding Type With Linear Guider High Quality Welding Manipulators

MIG : Metal Melting Inert Gas Arc Welding

TIG : Tungsten （Non Melting） Inert Gas Arc Welding   

FCAW :Fluxed Cored Arc Welding

     The wire diameter of these welding type is not so big, diameter often no more than 1.6mm .So the welding manipulator must have high accuracy , especially welding boom must be very smoothly while retracting . We often use linear guider to ensure this function .

Column boom welding manipulator detail description:

• Absorbing state of the art welding technics both inland and abroad,column boom welding manipulator is esstial part of pipe automated welding center. 
   
• There are a number of designs for the columns, such as the stationary type, the stationary and rotating type, and the all orientation type. 
   
• The movement of the boom is adopted with frequency conversion control. Good in mechanic precise,accurate in positioning. 
   
• PLC programming controller is optional.
   
• Depends on pipe technics craft, the column boom welding manipulator is able to equip with SAW, TIG, FCAW etc welding machine.
   
• Used together with welding rotator or welding positioner, the column boom welding manipulator is widely used in industries as boiler, pressure vessel, petro-chemical machinery for welding of inner and outer longitudinal seams and circumferential seams.
   
• It has the advantage of in advanced structure,complete function, easy operation, which ensures improving of welding quality.
   
• According to the requirement, it can be adopted welding seam tracing and monitoring, welding flux recovery and feeding device.

Feature of the column boom welding manipulator:  

• Boom end equipped with electric cross slides,which can adjust position of welding head.
   
• Automatic flux feeding, recovering devices, wire feeder device, working platform and  chair are ptional.
   
• Stretching of cross boom adapts AC frequency converter stepless speed control and run with steady speed.
   
• Automatic column boom welding manipulator can be adopted with various welding power (Chinese or international famous brand) .
   
• Chain break-resistant and anti-slip device in boom to guarantee safety.
   
• Braking device can ensure column work in safe environment.
   
• Customization requirements are acceptable.

Main parameter of column boom welding manipulator:

Benefits:
       The standard column boom welding manipulator has several benefits over welding the part manually, including:

• Able to achieve consistent weld results;
   
• Able to maintain weld head over weld joint in a stable position during the weld;
   
• Increases arc-on time and overall productivity;
   
• Provides ability to have multi-weld stations using only one weld head, increasing your return on investment;
   
• Reduced operator fatigue;
   
• Reduced consumable costs;
   
• Ability to have two welding process at one welding station by using both ends of the boom

        These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding. Also, rework time will be reduced and part scrap will be cut.