How to Solve Welding Manipulator Machine Crawl Problem ?

How to Solve Welding Manipulator Machine Crawl Problem ?

       When we weld a long seam , the boom shall be retracted . Solve crawl problem is an important thing.  1) We must check the gear and rack accuracy . 2) We need enough experience to fix rack . 3) The boom's high strength may reduce the shake.

      Our factory is specially in producing all kinds of welding machine . We wish you may choose our productions.

Brief introduction:

       Column welding manipulator is used to hold the welding torch instead of welder. It is a platform integrating all welding related components.

Description of column welding manipulator:

• Column welding manipulators are used to locate a weld head to a desired position for welding in a stable and secure manner. 
   
• Once in position, the part is moved during welding to produce high quality welds. 
   
• A column welding manipulator can be used on a wide variety of parts and part shapes. 
   
• Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser. 
   
• In some GMAW, SAW and FCAW welding, the standard boom can be used as a linear welding axis, as these weld processes may not required precise welding motion.
   
• Column welding manipulators are a versatile and rugged solution to obtain up to 8m of lift and reach to duplicate the function of a highly skilled welder.
   
• Manual or powered mobile sub-based cars can be included for varying length weldments and procedures.

Benefits over welding the part manually:

• Able to achieve consistent weld results;
   
• Able to maintain weld head over weld joint in a stable position during the weld;
   
• Increases arc-on time and overall productivity;
   
• Provides ability to have multi-weld stations using only one weld head, increasing your return on investment;
   
• Reduced operator fatigue;
   
• Reduced consumable costs;
   
• Ability to have two welding process at one welding station by using both ends of the boom;
   
• These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding. Also, rework time will be reduced and part scrap will be cut.

Column welding manipulator feature:

• Working with Column welding manipulator is the next step in automated welding. 
   
• The column welding manipulators are initi ally designed to save labor costs especially at lager workpieces and when a column welding manipulator is been used in combinati on with a positi oner or rotator.
   
• Designed and robustly build to withstand rugged work environments.
   
• Smooth 360 degree lockable rotation.
   
• All vertical and horizontal guidings are precisely machined for smooth movement.
   
• Solid state inverter for variable speed of horizontal travel and travel carriage.
   
• Worm gearbox for vertical travel via AC motor, complete with brake for added safety.
   
• High tensile roller chain used for vertical travel with the addition of a counter balance system with the column that provides smooth, effortless travel.
   
• Anti-fall device and limit switches for all motions.

More technical parameter of column welding manipulator:

Competitive Advantage:

• Inverter and Main electric elements are Siemens/Schneider or equal brand.
• Motor is UK brand Invertek.
• VFD rotary speed control, improving the reliability of operation.
• With lubrication system.
• Accept testing before delivery.
• Accept special design and custom.