Prodcut Catalog |
|
|
|
News |
|
|
|
Automated Welding Manipulator Export to Russian发布者:Jack Hua 发布时间:2016-04-14 点击:822 Automated Welding Manipulator Export to Russian
St. Petersburg is a major industrial city in Russia . We had exported many welding manipulator , welding rotator , Edge milling machine for groove.Our productions have a good reputation in the local market . Many peoples know our productions , we exported many machines to another Russia rigion
Please see our Automatic Welding Manipulator Introduce.
Brief introduction:
- Welding manipulator integrate electric control system, welding system & flux recovery system(for SAW) on one platform;
- Working with positioner,which load & manipulate weldment work position, as automatic weldin center for big size job;
Welding manipulator description:
- Welding manipulators are used to locate a weld head to a desired position for welding in a stable and secure manner.
- Once in position, the part is moved during welding to produce high quality welds.
- A welding manipulator can be used on a wide variety of parts and part shapes.
- Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser.
- In some GMAW, SAW and FCAW welding, the standard boom can be used as a linear welding axis, as these weld processes may not required precise welding motion.
- Welding manipulators are a versatile and rugged solution to obtain up to 8m of lift and reach to duplicate the function of a highly skilled welder.
- Manual or powered mobile sub-based cars can be included for varying length weldments and procedures.
Benefits over welding the part manually, including:
- Able to achieve consistent weld results;
- Able to maintain weld head over weld joint in a stable position during the weld.
- Increases arc-on time and overall productivity.
- Provides ability to have multi-weld stations using only one weld head, increasing your return on investment.
- Reduced operator fatigue.
- Reduced consumable costs.
- Ability to have two welding process at one welding station by using both ends of the boom.
- These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding.
- Also, rework time will be reduced and part scrap will be cut.
Feature of welding manipulator:
- Working with welding manipulator is the next step in automated welding.
- The welding manipulators are initially designed to save labor costs especially at lager workpieces and when a welding manipulator is been used in combinati on with a positioner or rotator.
- Designed and robustly build to withstand rugged work environments.
- Smooth 360 degree lockable rotation.
- All vertical and horizontal guidings are precisely machined for smooth movement.
- Solid state inverter for variable speed of horizontal travel and travel carriage.
- Worm gearbox for vertical travel via AC motor, complete with brake for added safety.
- High tensile roller chain used for vertical travel with the addition of a counter balance system with the column that provides smooth, effortless travel.
- IP 54 pendant control station using low voltage on the generous 6m cable.
- Anti-fall device and limit switches for all motions.
Main parameter:
Model
|
LH5050
|
LH6060
|
LH7070
|
LH8080
|
Structure:
|
Travel &
Rotation
|
Travel &
Rotation
|
Travel &
Rotation
|
Travel &
Rotation
|
Boom horizontal stroke : mm
|
5000mm
|
6000mm
|
7000mm
|
8000mm
|
Boom vertical stroke : mm
|
5000mm
|
6000mm
|
7000mm
|
8000mm
|
Boom horizontal speed :mm/min
|
150-1500
|
150-1500
|
150-1500
|
150-1500
|
Boom vertical speed : mm/min
|
1000
|
1000
|
1000
|
1000
|
Boom horizontal motor power :kW
|
0.55
|
0.55
|
0.55
|
0.75
|
Boom vertical motor power :kW
|
3
|
3
|
3
|
4
|
Column rotating angle
|
±180°
|
±180°
|
±180°
|
±180°
|
Column rotating speed- Optional :rpm
|
0.75
|
0.75
|
0.75
|
0.75
|
Column rotating motor-Optional : kW
|
0.75
|
0.75
|
0.75
|
1.1
|
Column rotating locking method
|
By manual
|
By manual
|
By manual
|
By manual
|
Boom end max. loading
|
300kg
|
300kg
|
300kg
|
300kg
|
Trolley traveling speed-Optional:mm/min
|
3000
|
3000
|
3000
|
3000
|
Rail inner span(mm)-Optional:mm
|
G-G2000
|
G-G2000
|
G-G2500
|
G-G3000
|
Competitive Advantage:
- With lubrication system.
- Motor is UK brand Invertek.
- VFD rotary speed control, improving the reliability of operation.
- Inverter and Main electric elements are Siemens/Schneider or equal brand.
- Accept testing before delivery.
- Accept special design and custom.
|
|
|
|