Automated Welding Positioner Turntable With Precision Control
Brief introduction:
Light duty welding column has good rigidity. Equipped with linear guide with high precision, it could be the welding axis for automated welding center.
Detail description of welding column:
- Welding columns are used to locate a weld head to a desired position for welding in a stable and secure manner.
- Once in position, the part is moved during welding to produce high quality welds.
- A welding column can be used on a wide variety of parts and part shapes.
- Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser.
- In some GMAW, SAW and FCAW welding, the standard boom can be used as a linear welding axis, as these weld processes may not required precise welding motion.
- Welding columns are a versatile and rugged solution to obtain up to 8m of lift and reach to duplicate the function of a highly skilled welder.
- Manual or powered mobile sub-based cars can be included for varying length weldments and procedures.
Benefits of welding column over welding the part manually:
- Able to achieve consistent weld results;
- Able to maintain weld head over weld joint in a stable position during the weld;
- Increases arc-on time and overall productivity;
- Provides ability to have multi-weld stations using only one weld head, increasing your return on investment;
- Reduced operator fatigue;
- Reduced consumable costs;
- Ability to have two welding process at one welding station by using both ends of the boom;
- These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding.
- Also, rework time will be reduced and part scrap will be cut.
Welding column features:
- Working with welding column is the next step in automated welding.
- The welding columns are initially designed to save labor costs especially at lager workpieces and when a welding column is been used in combinati on with a positioner or rotator.
- This welding column is specifically designed for light-duty applications.
- Smooth 360-degree lockable rotation.
- Linear guidings on column and boom for smooth movement which makes it ideal for gas metal arc welding (GMAW), gas tungsten arc welding (GTAW) and submerged arc welding (SAW) processes.
- Movable carriage or fixed stand.
- Pendant control station using low voltage.
- A standard safety feature including anti-fall device and limit switches for all motions.
Other models technical parameter:
Model
|
LH2020
|
LH3030
|
LH4040
|
LH5050
|
Structure:
|
Travel &
Rotation
|
Travel &
Rotation
|
Travel &
Rotation
|
Travel &
Rotation
|
Boom horizontal stroke : mm
|
2000
|
3000mm
|
4000mm
|
5000mm
|
Boom vertical stroke : mm
|
2000
|
3000mm
|
4000mm
|
5000mm
|
Boom horizontal speed :mm/min
|
150-1500
|
150-1500
|
150-1500
|
150-1500
|
Boom vertical speed : mm/min
|
1000
|
1000
|
1000
|
1000
|
Boom horizontal motor power :kW
|
0.55
|
0.55
|
0.55
|
0.55
|
Boom vertical motor power :kW
|
2.2
|
2.2
|
2.2
|
3
|
Column rotating angle
|
±180°
|
±180°
|
±180°
|
±180°
|
Column rotating speed- Optional :rpm
|
0.75
|
0.75
|
0.75
|
0.75
|
Column rotating motor-Optional : kW
|
0.75
|
0.75
|
0.75
|
0.75
|
Column rotating locking method
|
By manual
|
By manual
|
By manual
|
By manual
|
Boom end max. loading
|
300kg
|
300kg
|
300kg
|
300kg
|
Trolley traveling speed-Optional:mm/min
|
3000
|
3000
|
3000n
|
3000
|
Rail inner span(mm)-Optional:mm
|
G-G2000
|
G-G2000
|
G-G2000
|
G-G2000
|