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Heavy Duty Welding Positioner Turntable With SAW Welding Head发布者:admin 发布时间:2016-04-09 点击:654 Heavy Duty Welding Positioner Turntable With SAW Welding Head
Brief introduction:
- Welding column for auto pipe welding center usually adopts SAW welding machine.
- Welding column is platform integrating welding machine, electric system & control system to manipulate welding machine.
Detail description of welding column:
- Welding column is used to locate a weld head to a desired position for welding in a stable and secure manner.
- Once in position, the part is moved during welding to produce high quality welds.
- A welding column can be used on a wide variety of parts and part shapes.
- Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser.
- In some GMAW, SAW and FCAW welding, the standard boom can be used as a linear welding axis, as these weld processes may not required precise welding motion.
- Welding columns are a versatile and rugged solution to obtain up to 8m of lift and reach to duplicate the function of a highly skilled welder.
- Manual or powered mobile sub-based cars can be included for varying length weldments and procedures.
Benefits over welding the part manually,
including:
- Able to achieve consistent weld results.
- Able to maintain weld head over weld joint in a stable position during the weld.
- Increases arc-on time and overall productivity.
- Provides ability to have multi-weld stations using only one weld head, increasing your return on investment.
- Reduced operator fatigue.
- Reduced consumable costs.
- Ability to have two welding process at one welding station by using both ends of the boom.
- These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding. Also, rework time will be reduced and part scrap will be cut.
Welding column feature:
- Working with welding column is the next step in automated welding.
- The welding column is initially designed to save labor costs especially at lager workpieces and when a welding column is been used in combinati on with a positi oner or rotator.
- Designed and robustly build to withstand rugged work environments.
- Smooth 360 degree lockable rotation.
- All vertical and horizontal guidings are precisely machined for smooth movement.
- Solid state inverter for variable speed of horizontal travel and travel carriage.
- Worm gearbox for vertical travel via AC motor, complete with brake for added safety.
- High tensile roller chain used for vertical travel with the addition of a counter balance system with the column that provides smooth, effortless travel.
- Anti-fall device and limit switches for all motions.
Main parameter:
Model
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LH3030
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LH4040
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LH5050
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LH6060
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LH7070
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Structure:
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Travel &
Rotation
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Travel &
Rotation
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Travel &
Rotation
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Travel &
Rotation
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Travel &
Rotation
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Boom horizontal stroke : mm
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3000mm
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4000mm
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5000mm
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6000mm
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7000mm
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Boom vertical stroke : mm
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3000mm
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4000mm
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5000mm
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6000mm
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7000mm
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Boom horizontal speed :mm/min
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150-1500
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150-1500
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150-1500
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150-1500
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150-1500
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Boom vertical speed : mm/min
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1000
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1000
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1000
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1000
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1000
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Boom horizontal motor power :kW
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0.55
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0.55
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0.55
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0.55
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0.55
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Boom vertical motor power :kW
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2.2
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2.2
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3
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3
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3
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Column rotating angle
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±180°
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±180°
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±180°
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±180°
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±180°
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Column rotating speed- Optional :rpm
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0.75
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0.75
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0.75
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0.75
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0.75
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Column rotating motor-Optional : kW
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0.75
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0.75
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0.75
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0.75
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0.75
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Column rotating locking method
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By manual
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By manual
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By manual
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By manual
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By manual
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Boom end max. loading
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300kg
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300kg
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300kg
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300kg
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300kg
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Trolley traveling speed-Optional:mm/min
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3000
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3000n
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3000
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3000
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3000
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Rail inner span(mm)-Optional:mm
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G-G2000
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G-G2000
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G-G2000
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G-G2000
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G-G2500
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Competitive Advantage:
- Inverter and Main electric elements are Siemens/Schneider or equal brand.
- Motor is UK brand Invertek.
- VFD rotary speed control, improving the reliability of operation.
- With lubrication system.
- Accept testing before delivery.
- Accept special design and custom.
Delivery picture:
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