Small Stationary Welding Manipulator Payload 150kg For Pipe LS CS
Brief introduction:
Stationary structure welding manipulator is specially used in a series working flow for one working station.
Payload 150kg is required auxiliary manned platform(i.e ladder or lifter etc.) for welding monitoring.
Detail description of welding manipulator:
- Welding manipulators are used to locate a weld head to a desired position for welding in a stable and secure manner.
- Once in position, the part is moved during welding to produce high quality welds.
- Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser.
- In some GMAW, SAW and FCAW welding, the standard boom can be used as a linear welding axis, as these weld processes may not required precise welding motion.
- Welding manipulators are a versatile and rugged solution to obtain up to 8m of lift and reach to duplicate the function of a highly skilled welder.
- Manual or powered mobile sub-based cars can be included for varying length weldments and procedures.
- A welding manipulator can be used on a wide variety of parts and part shapes.
Benefits over welding the part manually, including:
- Able to achieve consistent weld results.
- Able to maintain weld head over weld joint in a stable position during the weld.
- Increases arc-on time and overall productivity.
- Provides ability to have multi-weld stations using only one weld head, increasing your return on investment.
- Reduced operator fatigue.
- Reduced consumable costs.
- Ability to have two welding process at one welding station by using both ends of the boom.
- These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding.
- Also, rework time will be reduced and part scrap will be cut.
Technical parameters of welding manipulator:
Model
|
LH4040
|
LH5050
|
LH6060
|
LH7070
|
LH8080
|
Structure:
|
Travel &
Rotation
|
Travel &
Rotation
|
Travel &
Rotation
|
Travel &
Rotation
|
Travel &
Rotation
|
Boom horizontal stroke : mm
|
4000mm
|
5000mm
|
6000mm
|
7000mm
|
8000mm
|
Boom vertical stroke : mm
|
4000mm
|
5000mm
|
6000mm
|
7000mm
|
8000mm
|
Boom horizontal speed :mm/min
|
150-1500
|
150-1500
|
150-1500
|
150-1500
|
150-1500
|
Boom vertical speed : mm/min
|
1000
|
1000
|
1000
|
1000
|
1000
|
Boom horizontal motor power :kW
|
0.55
|
0.55
|
0.55
|
0.55
|
0.75
|
Boom vertical motor power :kW
|
2.2
|
3
|
3
|
3
|
4
|
Column rotating angle
|
±180°
|
±180°
|
±180°
|
±180°
|
±180°
|
Column rotating speed- Optional :rpm
|
0.75
|
0.75
|
0.75
|
0.75
|
0.75
|
Column rotating motor-Optional : kW
|
0.75
|
0.75
|
0.75
|
0.75
|
1.1
|
Column rotating locking method
|
By manual
|
By manual
|
By manual
|
By manual
|
By manual
|
Boom end max. loading
|
300kg
|
300kg
|
300kg
|
300kg
|
300kg
|
Trolley traveling speed-Optional:mm/min
|
3000n
|
3000
|
3000
|
3000
|
3000
|
Rail inner span(mm)-Optional:mm
|
G-G2000
|
G-G2000
|
G-G2000
|
G-G2500
|
G-G3000
|
Welding manipulator feature:
- The welding manipulator are initially designed to save labor costs especially at lager workpieces and when a welding manipulator is been used in combinati on with a positioner or rotator.
- Designed and robustly build to withstand rugged work environments.
- Smooth 360 degree lockable rotation.
- All vertical and horizontal guidings are precisely machined for smooth movement.
- Solid state inverter for variable speed of horizontal travel and travel carriage.
- Worm gearbox for vertical travel via AC motor, complete with brake for added safety.
- High tensile roller chain used for vertical travel with the addition of a counter balance system with the column that provides smooth, effortless travel.
- CE complaince pendant control station using low voltage on the generous 8m cable.
- Anti-fall device and limit switches for all motions.
Prodcut Catalog
