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5x4m Column And Boom Manipulator With Control Box Platform For Seam Welding发布者:admin 发布时间:2016-04-09 点击:652 5x4m Column And Boom Manipulator With Control Box Platform For Seam Welding
Brief introduction:
- Column boom welding manipulator is used to manipulate welding torch for weldment seam welding.
- It is able to centralize all control procedure by operator integrating welding power & control box on platform.
Detail description of welding manipulator:
- Welding manipulator are used to locate a weld head to a desired position for welding in a stable and secure manner.
- Welding manipulator is a versatile and rugged solution to obtain up to 8m of lift and reach to duplicate the function of a highly skilled welder.
- Manual or powered mobile sub-based cars can be included for varying length weldments and procedures.
- Once in position, the part is moved during welding to produce high quality welds.
- A welding manipulator can be used on a wide variety of parts and part shapes.
- Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser.
- In some GMAW, SAW and FCAW welding, the standard boom can be used as a linear welding axis, as these weld processes may not required precise welding motion.
Benefits over welding the part manually, including:
- Ability to have two welding process at one welding station by using both ends of the boom.
- Provides ability to have multi-weld stations using only one weld head, increasing your return on investment.
- Able to achieve consistent weld results.
- Able to maintain weld head over weld joint in a stable position during the weld.
- Increases arc-on time and overall productivity.
- Reduced operator fatigue.
- Reduced consumable costs.
- These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding.
- Rework time will be reduced and part scrap will be cut.
Welding manipulator feature:
- The welding manipulator are initially designed to save labor costs especially at lager workpieces and when a welding manipulator is been used in combinati on with a positioner or rotator.
- Designed and robustly build to withstand rugged work environments.
- Smooth 360 degree lockable rotation.
- All vertical and horizontal guidings are precisely machined for smooth movement.
- Worm gearbox for vertical travel via AC motor, complete with brake for added safety.
- High tensile roller chain used for vertical travel with the addition of a counter balance system with the column that provides smooth, effortless travel.
- CE complaince pendant control station using low voltage on the generous 8m cable.
- Anti-fall device and limit switches for all motions.
Technical parameters of welding manipulator:
Model
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LH4040
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LH5050
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LH6060
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LH7070
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LH8080
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Structure:
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Travel &
Rotation
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Travel &
Rotation
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Travel &
Rotation
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Travel &
Rotation
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Travel &
Rotation
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Boom horizontal stroke : mm
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4000
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5000
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6000
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7000
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8000
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Boom vertical stroke : mm
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4000
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5000
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6000
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7000
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8000
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Boom horizontal speed :mm/min
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150-1500
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150-1500
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150-1500
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150-1500
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150-1500
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Boom vertical speed : mm/min
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1000
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1000
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1000
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1000
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1000
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Boom horizontal motor power :kW
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0.55
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0.55
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0.55
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0.55
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0.75
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Boom vertical motor power :kW
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2.2
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3
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3
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3
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4
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Column rotating angle
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±180°
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±180°
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±180°
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±180°
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±180°
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Column rotating speed- Optional :rpm
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0.75
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0.75
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0.75
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0.75
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0.75
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Column rotating motor-Optional : kW
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0.75
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0.75
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0.75
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0.75
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1.1
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Column rotating locking method
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By manual
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By manual
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By manual
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By manual
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By manual
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Boom end max. loading
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300kg
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300kg
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300kg
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300kg
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300kg
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Trolley traveling speed-Optional:mm/min
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3000n
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3000
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3000
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3000
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3000
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Application:
- This welding manipulator can be used together with welding rotator, welding positioner and achieves the tank longitudinal and circle seam welding.
- According to the requirement, which can be adopted welding seam tracing and monitoring, welding flux recovery and feeding device.
- It has the structures of fixed type, fixed with rotation and movable with rotation type.
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